UK Manufactured • Direct From The Factory

    Cross Dock & Hub Operations Packing Benches

    Packing benches for cross dock and hub operations, designed and manufactured to order in our Hull factory, delivered fully assembled with free UK mainland delivery.

    Cross Dock Hub Operations
    Made in Britain
    Rated Excellent on Trustpilot
    Free UK Mainland Delivery
    Fully Welded & Delivered Assembled
    No Minimum Order

    Trusted by leading companies in the UK

    BAE SystemsNissanHowdensRotorkHelly HansenCulina GroupAnsellEnviroVentAS Conveyors
    Cross docking

    Packing benches built for fast turnaround at cross dock hubs

    In a cross dock hub, goods spend minutes on site rather than days. Inbound loads are broken down, checked, relabelled and sorted for outbound routes, often with a trailer waiting at the door. The benches your team works at need to keep up with that pace: big enough to break a mixed pallet down on, strong enough to take repeated heavy cartons, and laid out so labels, tape and paperwork are always within reach.

    Spaceguard designs and manufactures cross dock packing benches to order in our Hull factory. Each bench has a fully welded steel frame and arrives assembled and ready to use, so a new sortation or re-labelling area can be working on the day it is delivered. They sit within our wider range of warehousing and logistics packing benches, and can be specified alongside benches for a general warehouse packing area so the whole building runs on one consistent standard.

    The most common problems we solve in cross dock operations are congestion and double handling. A bench placed in line with gravity roller conveyor lets cartons roll from the inbound side to the work surface and on towards the outbound lanes without being lifted twice. Where volumes are lower, picking trolleys parked at the end of each bench give operatives a simple way to stage consignments by route.

    If you are planning a new hub or reorganising an existing one, our team can visit site, measure the dock area and produce a layout showing benches, conveyors and walkways together. Benches are delivered assembled and can be installed by us, so the area is ready to work with minimal disruption to live operations.

    Specifying a bench for cross dock work

    Frame and load

    Our standard packing bench carries a 300kg UDL, which suits most carton handling. If staff regularly break down heavy palletised goods on the bench itself, a heavy duty frame rated to 1000kg UDL is the safer choice, and extra heavy duty frames up to 5000kg UDL are available.

    Worktops that take a beating

    Cartons get dragged, dropped and slid across the surface hundreds of times a shift. Laminate, mild steel and polyethylene tops resist scuffing well, while MDF and melamine are cost effective for lighter work. See the full list on our workbench worktops page.

    Labelling and paperwork

    Relabelling is constant at a cross dock. A printer shelf, monitor arm or keyboard tray keeps the WMS terminal and label printer at the bench, with electrical and data sockets built into the frame so cables are not trailing across the floor.

    Size and layout

    Standard lengths run from 1200mm to 2000mm in widths of 600, 750 or 900mm. Long runs of benches between dock doors can be made to any bespoke length, and we produce free 3D designs and CAD layout plans so you can see the flow before anything is built.

    Colour coding by route

    Frames are powder coated in blue RAL 5010 as standard, but any RAL colour is available. Some hubs use a different frame colour for each outbound region or carrier, which makes it obvious at a glance where a consignment belongs.

    • Fully welded steel frames, delivered assembled
    • Height adjusted free of charge from the standard 850mm
    • Upper and lower shelves for tape, labels and spare cartons
    • Andon signal lights to call a team leader or forklift
    • Castors for benches that move between bays
    • Free UK mainland delivery and no minimum order

    Need a different size or something bespoke?

    We manufacture entirely to order. Tell us what you need and we will design it with you.

    01482 363445 or sales@spaceguard.co.uk

    Common questions

    Frequently asked questions

    Can you manufacture to a bespoke size?

    Yes. Everything we make is manufactured to order in our Hull factory, so we can build to any dimensions to suit your space, your team and the way you work.

    Do you work with small businesses and domestic customers?

    Absolutely. We regularly supply products across our full range to small businesses and domestic customers, and there is no minimum order quantity.

    Can you quote from a photo or drawing?

    Yes, we can quote from a rough sketch or photo as long as it includes dimensions, so we can work out material costs. Send whatever you have to sales@spaceguard.co.uk.

    What are your delivery options?

    Our trusted delivery partners collect from our factory and deliver directly to you, with dates confirmed by phone or email. Depending on the order you may need a tail lift or forklift for unloading. You can also collect from our factory if you prefer.

    How do I place an order?

    Fill in the quote form on this page, or contact the sales team directly on 01482 363445 or sales@spaceguard.co.uk.

    What our customers say

    TrustpilotExcellentRated 4.6 out of 5 on TrustpilotView Trustpilot
    Verified
    SpaceGuard were really pleasant and professional to deal with, and sent a detailed drawing and 3D render for approval before manufacture. The finished units are built exactly to this specification, with really good weld quality and paint finish.
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    Spaceguard were incredibly helpful and patient with us while we worked out the best bench solution for our space. The bench arrived on time, in good condition and it is exactly what we wanted.
    Verified Trustpilot review
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    We have found SpaceGuard to be knowledgeable, professional and helpful. The installations team were efficient and friendly. Thank you!
    Verified Trustpilot review
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    Spaceguard have been a pleasure to deal with. We have used them on a number of occasions for our pack station work benches which are ideal for our set up. I would definitely recommend them!
    Verified Trustpilot review
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    Spaceguard provided an excellent service for us, being prompt with the quotation and communication. They were happy to accommodate our design requirements and were incredibly flexible.
    Verified Trustpilot review
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    A very well made and strong unit. Impressive quality.
    Verified Trustpilot review
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    Good product quality, quick lead times and reasonable pricing. Very helpful in understanding and contributing to the specification of the solution.
    Verified Trustpilot review
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    Great professional service. Nothing was too much.
    Verified Trustpilot review

    Speak to the team

    Quick response guaranteed, 8am to 5pm Monday to Thursday and 9am to 3pm on Fridays.

    Prefer to talk? Call 01482 363445 or email sales@spaceguard.co.uk

    TrustpilotMade in Britain